Uniloader®

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In 2009, UNIDENSE® Technology GmbH introduces a new loading system which automates the conventional UNIDENSE® method. The UNILOADER® with its innovative features including automatic rope winch, catalyst conveyor belt and both being synchronized to achieve desired density. It has also built-in active dust removal mechanism. In summary, the UNILOADER®  is a machine to automatically load reformer tubes with catalyst using the UNIDENSE® principle.

The UNILOADER® brings new benefits to the UNIDENSE® technology. The possibility for human error is eliminated as all tubes are loaded consistently, resulting in higher uniformity and reducing the pressure drop variation to +/- 3% (For new reformers, = +/- 2% is possible). Attached vacuum cleaner and carefully designed air flow ensures dust-free loading.

 

EXTRA BENEFITS UNILOADER®:
  • Human failure eliminated
  • Improved uniform pressure drop variation +/- 3%
  • Faster reformer loading (up to 20% faster as manuell)
  • Highly uniform loading
  • Dust-free loading

 

COMPARISON - CONVENTIONAL UNIDENSE VS. UNILOADER:

UNIDENSE® 

Two technicians required to operate

the rope and loading funnel 

UNILOADER®  

Only one Supervisor can operate two

UNILOADER  

dP Garantie +/- 5% 

dP Garantie +/- 3%   

Batch loading as the activity pauses when changing buckets 

Continuous catalyst loading 

Dust removal passively 

Active de-dusting capability 

High human error possibility 

Eliminates human error